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QID: #367
Solution for QID #367: Costs of quality.(CMA, adapted) Osborn, inc., produces cell | StudyHelpMe
Costs of quality. (CMA, adapted) Osborn, inc., produces cell phone equipment. Amanda Westerly, Osborn's president, decided to devote more resources to the improvement of product quality after learning that her company had been ranked fourth in product quality in a 2011 survey of cell phone users. Osborn's quality-improvement program has now been in operation for 2 years, and the cost report shown here has recently been issued.
Semi-Annual COQ Report, Osborn, inc. (in thousands)
6/30/2012
12/31/2012
6/30/2013
12/31/2013
Prevention costs
Machine Maintenance
$480
$480
$440
$290
Supplier training
21
90
45
35
Design reviews
30
218
198
196
Total prevention costs
531
788
683
521
Appraisal costs
Incoming inspections
109
124
89
55
Final testing
327
327
302
202
Total appraisal costs
436
451
391
257
Internal failure costs
Rework
226
206
166
115
Scrap
127
124
68
65
Total internal failure costs
353
330
234
180
External failure costs
Warranty repairs
182
89
70
67
Customer returns
594
510
263
186
Total external failure costs
776
599
333
253
Total quality costs
$2,096
$2,168
$1,641
$1,211
Total revenues
$8,220
$9,180
$9,260
$9,050
For each period, calculate the ratio of each COQ category to revenues and to total quality costs.
Based on the results of requirement 1, would you conclude that Osborn's quality program has been successful? Prepare a short report to present your case.For each period, calculate the ratio of each COQ category to revenues and to total quality costs.
Based on the 2011 survey, Amanda Westerly believed that Osborn had to improve product quality. In making her case to Osborn management, how might westerly have estimated the opportunity cost of not implementing the quality-improvement program?
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